rtx-fsi: trust-region cap on the IQN step + increment-scaled stall acceptance
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The s = 1 FSI2 march (deepest rung: 1.955 Hz, ±73 mm mid-growth) found two coupler failure modes at peak motion: - run 1 (budget 12): NotConverged at residual 6.1e-4 = 9% of the step's own increment, after the history-reset retry — killed at t = 11.1 s. - run 2 (budget 30): the deeper budget let an ill-conditioned secant model extrapolate the locally violent map into a candidate interface that swept to the domain wall and crashed the mask build BEFORE any residual guard could fire (t ~ 9.9 s). Fixes, both scale-relative per the absolute-threshold rule: - STEP_CAP = 50: the full quasi-Newton step r + W alpha is capped at 50x the current residual norm, direction kept. Legitimate large Newton steps (near-marginal gains) pass; thousand-fold geometric extrapolations cannot. Pinned by a noisy-map test asserting every iterate's step stays within the cap. - The march accepts a stalled step at residual < max(5 x tolerance, 0.1 x the step's own increment) — the rare violent step near peak motion carries an order-below-increment error, counted like every stall and bounded by the existing stall-fraction assert; the retry trigger mirrors the same bound. 46 lib tests green, clippy clean. Co-Authored-By: Claude Fable 5 <[email protected]> Claude-Session: https://claude.ai/code/session_01Lnyrw33Lu6rUhW42E9KHwq
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Claude Fable 5
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d5f19ea497
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a342e703a4
@@ -338,7 +338,7 @@ fn fsi2_flapping_flag() {
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e,
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rtx_fsi::FsiError::CouplingNotConverged { residual, .. }
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| rtx_fsi::FsiError::CouplingDiverged { residual, .. }
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if *residual >= 5.0 * tol_step
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if *residual >= (5.0 * tol_step).max(0.1 * increment)
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);
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if recoverable {
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iqn_ref.reset_history();
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@@ -361,9 +361,16 @@ fn fsi2_flapping_flag() {
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iterations,
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residual,
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},
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) if residual < 5.0 * tol_step => {
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) if residual < (5.0 * tol_step).max(0.1 * increment) => {
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// The noise floor, not divergence: accept the last
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// candidate, count it, and bound it at the end.
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// candidate, count it, and bound it at the end. The
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// second bound is for the rare violent step near peak
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// motion (the s = 1 run died at residual = 9% of its own
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// increment after retrying): a residual an order below
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// the step's own physical increment is an occasional
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// acceptable error, counted like every stall and bounded
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// by the stall-fraction assert — a SYSTEMATIC scatter at
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// that scale would trip it.
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stalled_steps += 1;
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worst_stall = worst_stall.max(residual);
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total_subiterations += iterations;
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